Shanghe Mobile Screening Plant
High-Efficiency Tracked Screening Solution for Mining & Aggregates–High-Capacity Track-Mounted Mobile Screening Plant | Precision Aggregate Sizing
The Track-Mounted Mobile Screening Plant is a highly flexible and efficient screening solution designed for quarrying, mining, construction waste recycling, and aggregate production. Built on a crawler-type tracked chassis, it can move easily between job sites and operate directly at the crushing face, significantly reducing material handling and transportation costs.
Master Your Material Output
When your production line requires exact particle sizes, our Track-Mounted Mobile Screening Plant delivers. Designed for rapid, high-volume material separation, this unit processes a wide range of materials, including raw run-of-mine rock and recycled demolition debris. Furthermore, it combines a rugged crawler chassis with sophisticated screening technology. As a result, you can relocate your screening operations directly to the source, thereby eliminating unnecessary and costly haulage.
Key Features
Fully Tracked Chassis Design
- Equipped with a hydraulic tracked undercarriage
- Excellent mobility on rough, muddy, or uneven terrain
- Ideal for open-pit mines, quarries, and demolition sites
High Screening Efficiency
- Multi-deck vibrating screen available (2-deck / 3-deck options)
- Precise particle size classification
- Stable screening performance even under high-capacity operation
Integrated Power System
- Diesel or diesel-electric drive options
- Energy-efficient operation with low fuel consumption
- Suitable for remote job sites without grid power
Intelligent Control System
- Centralized control panel for easy operation
- Hydraulic folding conveyors for fast setup and transport
- Reduced downtime and improved productivity
Strong Structure & Durability
- Heavy-duty frame structure
- Wear-resistant screen meshes and components
- Designed for continuous operation in harsh environments
Advantages Over Stationary Screening Plants
| Item | Track-Mounted Screening Plant | Stationary Screening Plant |
|---|---|---|
| Mobility | Excellent | Fixed |
| Installation | No foundation required | Complex civil works |
| Setup Time | Fast | Long |
| Operating Flexibility | High | Low |
| Transportation Cost | Lower | Higher |
How It Works: The Precision Separation Circuit
- Direct-Feed Loading: You feed raw material directly into the heavy-duty hopper, which utilizes a grizzly feeder to scalp off oversize material before it hits the screen deck.
- High-Energy Screening: We equip the screen box with high-frequency vibration to deliver aggressive material separation. Furthermore, you gain full control by customizing the deck mesh to meet specific product size requirements, effectively optimizing your production workflow.
- Modular Discharge: Integrated, independent discharge conveyors transport your sized products into separate stockpiles, ready for immediate use or further processing.
- Autonomous Maneuverability: The plant responds immediately to your commands, allowing you to track forward or backward as production increases. By maintaining a clear discharge zone, you effectively optimize your job site footprint in real-time.
Material Suitability Matrix
| Material Type | Suitability | Why? |
| Crushed Aggregate | Elite | Essential for final grading and product sizing. |
| Topsoil / Sand | High | Effectively removes rocks and debris from natural resources. |
| Recycled Concrete | High | Excellent for separating rebar fragments and concrete fines. |
| Sticky Overburden | Moderate | Requires high-amplitude settings to prevent screen blinding. |
Specification
| Model | Device Configuration | Adjustable Range of Discharge Opening (mm) | Capacity (t/h) | Transport Dimension (mm) |
|---|---|---|---|---|
| SL15L | ZSW3896 + LF150 | 40–100 | 100–200 | 13050 × 2950 × 3100 |
| SL25L | ZSW4211 + LF250 | 50–120 | 200–400 | 12750 × 3000 × 3700 |
| SL35L | ZSW4213 + LF350 | 50–200 | 300–500 | 14360 × 3000 × 3800 |
| SE69L | ZSW3896 + PE69 | 60–125 | 100–180 | 12500 × 2950 × 3000 |
| SC96L | ZSW3896 + SC96 | 60–175 | 120–455 | 13500 × 3400 × 2800 |
| SC106L | ZSW4211 + SC106 | 70–200 | 155–580 | 14400 × 3600 × 3000 |
| SC110L | ZSW1349 + SC110 | 70–250 | 190–625 | 18470 × 6840 × 4700 |
Frequently Asked Questions (FAQ)
Q: Why choose a tracked screen instead of a static screening plant?
A: A tracked screen offers the mobility to traverse large sites, effectively eliminating the need for long, expensive conveyor runs. Instead of moving material to a fixed plant, you bring the screen directly to the material, significantly reducing your infrastructure costs.
Q: Can I change the product sizes on the go?
A: Yes. We design our decks for rapid screen mesh changes; consequently, you can swap out your mesh media to shift from producing ‘concrete sand’ to ‘road base’ in minimal time, thereby maximizing your plant’s versatility.
Q: How does this screen handle wet or sticky materials?
A: We offer optional “rinsing” modules and high-amplitude screen adjustments specifically engineered to prevent “blinding” (when wet fines clog the screen mesh).
Why Choose Our Tracked Screening Plant?
Integrated Versatility: You can effortlessly process diverse materials—ranging from sticky overburden and wet fines to abrasive crushed rock—thanks to our adjustable stroke angles and screen amplitudes. As a result, you maintain peak efficiency regardless of the feed material’s condition.
Autonomous Off-Road Mobility: You can effortlessly navigate uneven, rocky, or muddy terrain with our heavy-duty tracked chassis. Furthermore, this robust design enables you to position the screen exactly where you need it—even directly at the edge of the quarry face—for maximum operational efficiency.
Precision Sizing for High-Value Products: Our multi-deck screen media options allow you to produce up to four distinct aggregate sizes simultaneously, meeting even the most stringent construction specifications.
Rapid On-Site Deployment: By designing our hydraulic systems for immediate setup, we empower you to transition from transport to full-scale production in under 30 minutes. As a result, you maintain a fast-paced production cycle and consistently stay ahead of your project deadlines.
Get a Free Quote Today
Looking for a tracked mobile screening plant that fits your project requirements?
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