Shanghe Crawler Mobile Crushing Plant
Powerful & Flexible Crushing Solution for Quarry and Mining Projects–High-Performance Crawler Mobile Crushing Plant | Autonomous Off-Road Crushing
A crawler mobile crushing plant is a fully integrated crushing and screening system mounted on a hydraulic tracked chassis. It can be configured with jaw crushers, cone crushers, impact crushers, and screening units, making it suitable for primary, secondary, and tertiary crushing.
Master the Toughest Terrains
When your project takes you off the beaten path, you need equipment that thrives in challenging conditions. Our Crawler Mobile Crushing Plant moves effortlessly across uneven, muddy, or steep terrain, bringing heavy-duty crushing power directly to the quarry face. By eliminating the need for complex site preparation, this self-propelled system empowers you to start production the moment you arrive.
Unlike wheeled mobile crushing plants, crawler mobile crushing plants are designed for rough terrain, quarry sites, and mining environments, where strong mobility and stable operation are required.
Key Advantages of Crawler Mobile Crushing Plant
- Excellent Mobility on Rough Terrain
The hydraulic crawler chassis allows stable movement and operation on uneven ground. - Integrated Crushing System
Feeder, crusher, screen, and conveyors are combined into one compact plant. - High Crushing Capacity
Designed for continuous operation with high output and consistent product size. - Fast On-Site Deployment
No foundation required, reducing installation time and project preparation cost. - Reliable & Durable Structure
Heavy-duty frame ensures long service life in harsh working conditions.
Crawler Mobile Crushing Plant Configurations
- Crawler Mobile Jaw Crushing Plant – Primary crushing of large stone
- Crawler Mobile Cone Crushing Plant – Secondary & tertiary crushing
- Crawler Mobile Impact Crushing Plant – Recycling and soft stone crushing
- Crawler Crushing & Screening Plant – Closed-circuit system for precise output
Each crawler mobile crushing plant can be customized based on material type, capacity, and final product size requirements.
Crawler Mobile vs Wheel Mobile Crushing Plant
| Item | Crawler Mobile Crushing Plant | Wheel Mobile Crushing Plant |
|---|---|---|
| Chassis Type | Hydraulic tracked chassis | Wheeled trailer |
| Terrain Adaptability | Rough & uneven terrain | Flat & road-accessible |
| Mobility | Self-propelled | Towed by truck |
| Setup Time | Short | Very short |
| Typical Application | Quarry & mining | Urban & short-term projects |
How It Works: The Autonomous Circuit
- Direct-to-Face Loading: You maneuver the plant directly to the raw material source, drastically reducing haulage costs and vehicle traffic within the quarry.
- Continuous Feed: The onboard vibrating feeder ensures a steady, choke-fed flow into the high-reduction jaw or cone chamber.
- Autonomous Movement: As your excavation progress shifts, you simply track the entire plant forward, keeping the feed-to-crusher distance at an optimal minimum.
- Integrated Discharge: The processed, high-quality aggregate is conveyed directly to stockpiles or waiting transport, streamlining your material flow.
Material Suitability Matrix
| Material Type | Suitability | Why? |
| Raw Quarry Rock | Elite | Perfect for primary crushing at the quarry face. |
| High-Abrasive Ore | Elite | Built to handle constant, heavy-duty mineral reduction. |
| Demolition Rubble | High | The tracked chassis handles uneven ground at debris sites. |
| Soft/Sticky Earth | Moderate | Requires a scalping screen module for optimal results. |
Specification
| Item | TC96 | TC106 | TC116 | TC120 |
|---|---|---|---|---|
| Feeding Machine | ||||
| Equipment | GZD9638 | ZSW1042 | GZD1142 | GZD1248 |
| Motor | 5.5 kW × 2 | 7.5 kW × 2 | 7.5 kW × 2 | 7.5 kW × 2 |
| Drive Mode | Motor Driven | |||
| Crusher | ||||
| Equipment | SC96 | SC106 | SC116 | SC120 |
| Max Feeding Size | 550 mm | 650 mm | 700 mm | 800 mm |
| Motor Power | 90 kW | 110 kW | 132 kW | 160 kW |
| Drive Mode | Motor Driven | |||
| Frame | ||||
| Hydraulic Tracked Chassis | 35 T | DL385V | DL385V | NS415E |
| Boat Frame | Q345B Welding | |||
| Main Conveyor | ||||
| Specification | B1000 × 12.9 m | B1000 × 12.0 m | B1000 × 12.0 m | B1000 × 12.9 m |
| Drive Mode | Motor Reducer Drive 11 kW | Motor Reducer Drive 11 kW | Motor Reducer Drive 11 kW | Motor Reducer Drive 15 kW |
| Belt Type | EP300-B1000×5 (6.0+1.5) | EP300-B1000×5 (6.0+1.5) | EP300-B1000×5 (6.0+1.5) | EP300-B1200×5 (6.0+1.5) |
| Under Crusher Belt Conveyor | ||||
| Specification | B650 × 6.8 m | B650 × 6.8 m | B650 × 6.0 m | B650 × 6.8 m |
| Drive Mode | Motor Reducer Drive 4 kW | |||
| Belt Type | EP200-B650×3 (4.5+1.5) | |||
| Iron Remover | ||||
| Specification | RCYQ-13 | |||
| Drive Mode | Motor Reducer Drive 3 kW | |||
| Power System | 240 kW Engine Block | 300 kW Engine Block | 300 kW Engine Block | 300 kW Engine Block |
| Electrical System | Soft start of jaw crusher motor, direct start of other motors, main electrical components Schneider | |||
| Hydraulic System | ||||
| Silo | Hydraulic Automatic Folding | |||
| Belt Conveyor Folding Cylinder | Hydraulic Automatic Folding | |||
| Hydraulic Components | Load Sensitive, Electro-hydraulic Proportional Manifold | |||
Frequently Asked Questions (FAQ)
Q: Why choose a crawler plant over a wheel-mounted plant?
A: You choose a crawler plant when you operate on rough, unpaved terrain and need to move frequently within the site. You choose a wheel-mounted plant when you need to tow the equipment between different sites via public roads.
Q: Can a single operator manage the tracking and the crushing?
A: Yes. We provide an intuitive wireless remote-control system that lets the operator manage both the crawler movement and the crushing parameters from a safe, optimal vantage point.
Q: How does the tracked chassis handle steep quarry slopes?
A: Our heavy-duty tracked chassis is designed for high-torque climbing, providing the traction and stability necessary to operate safely on gradients up to 20-30 degrees (depending on model specs).
Why Choose Our Crawler-Mounted Plant?
Rapid On-Site Deployment: We design the hydraulic folding systems for immediate deployment; you can transition from transport mode to full crushing capacity in under an hour.
Unrestricted Mobility: The heavy-duty crawler chassis navigates steep inclines and unstable ground, ensuring you can position the crusher exactly where the material is.
Autonomous Operations: We engineer these units with integrated, remote-controlled track systems, allowing a single operator to maneuver the plant safely and precisely around the site.
Extreme Durability: Built for the harshest quarry and mining environments, these plants feature reinforced frames and high-wear-resistant components that withstand continuous 24/7 operation.
Get a Free Quote Today
Looking for a crawler mobile crushing plant for your project?
Contact us now to receive technical specifications, configuration advice, and competitive pricing.
👉 Fast response · Professional solution · Factory-direct supply
