Shanghe Concrete Batching Plant
A concrete batching plant that combines aggregates, cement, water, and additives in exact proportions to manufacture consistent, high-grade concrete for construction applications. The portable concrete batching plant is available in a comprehensive range of capacities to meet every project demand, including models from 25m³/h and 35m³/h, up to 50m³/h and 75m³/h.
The YHZM series portable concrete batching plant is a fully integrated, mobile concrete production unit engineered for rapid deployment and flexibility at temporary, remote, or dispersed job sites.
Mounted on a robust, towable chassis, the plant requires no permanent concrete foundation, enabling it to be relocated and set up rapidly—often becoming operational within just three days. Its compact, modular design integrates all key components: aggregate and cement storage bins, a precise weighing system, a reliable drum mixer for consistent blending, and a centralized automatic control system that ensures accurate batching of materials.
This combination of complete mobility, quick installation, and self-contained operation makes the YHZM plant a highly cost-effective solution for on-demand concrete production in applications such as linear infrastructure projects (highways, railways), bridge and port construction, rural development, and urgent road repairs.
Components
| Main parts of YHZM: |
| The whole plant has 5 parts, include aggregate batcher, aggregate feeding system, mixer, weighing system and the control system. |
A.Mixing system
Multiple patented shaft end sealing technologies effectively prevent leakage and protect the shaft end; Adopting wear-resistant blades and lining plates, with a service life of over 60000 times; Equipped with an automatic lubrication pump, saving labor and extending service life; Advanced motor and gearbox drive system with stable performance.
B.Metering system
Powder, water, and additives are all measured independently to ensure fast and high-precision weighing; Using well-known brand sensors with an error not exceeding 1%.
C.Batching system
The silo is equipped with a large vibrator to ensure smooth and fast unloading; Optional cumulative weighing system or individual weighing system; High precision sensors ensure that the error does not exceed 2%.
D.Conveyor System
The powder conveying adopts a fully sealed device; The discharge port and measuring hopper are connected by a soft link, which does not affect the measurement accuracy; The feeding port is a universal joint with adjustable angle deviation; The gap between the spiral blades and the cylinder is small, resulting in high transmission efficiency.
E.Control system
Using imported components with reliable performance; Remote management, user permissions can be assigned, and management processes can be streamlined; Integrating intelligent control, automatic control, and manual control; Equipped with proportioning storage, automatic compensation for drop, and correction of over scale and under scale alarm; The device has functions such as operation monitoring, data cloud storage, and printing.
F.Cement silo
The cement silo adopts a modular design and modular structure, with level gauges and dust removal systems installed at the upper and lower parts of the silo; To prevent the powder from arching, a blowing device is installed at the cone of the silo to break the arch; Can be designed as a sheet-like cement silo for convenient transportation.
Advantages
The YHZM portable concrete batching plant is engineered for projects where mobility, speed, and economic efficiency are critical. Designed for rapid relocation and on-site production, it overcomes logistical barriers to deliver fresh, high-quality concrete directly where it’s needed.
- Mobility & Rapid Setup: Its trailer-mounted, integrated design requires no permanent foundation. The plant can be towed to a new site and become operational within 1-3 days, offering unparalleled flexibility for scattered or temporary projects.
- Cost & Operational Efficiency: It significantly reduces costs by eliminating long-distance ready-mix transport and minimizing site preparation. The lower initial investment compared to stationary plants and just-in-time production further enhance its economic value.
- Reliable Performance & Control: On-site production ensures consistent material freshness and quality. With an automated PLC control system for precise batching and the adaptability to customize mixes and operate in diverse climates, it guarantees reliable results under demanding conditions.
Working Principle
The YHZM portable concrete batching plant operates through a seamless, automated workflow designed for precision and efficiency. The process begins with raw materials—aggregates, cement, water, and additives—being stored in separate, integrated compartments. Upon operator command, an intelligent control system precisely weighs each component according to the programmed mix design using load cells.
The accurately measured aggregates are conveyed via belt, while cement is transported by screw conveyor and water is pumped. All materials are then fed into the central twin-shaft compulsory mixer, where they are intensively blended to achieve a perfectly homogeneous concrete mix. Finally, the fresh concrete is discharged directly into a waiting truck or pump for immediate site application. Throughout, the automated PLC system ensures consistent quality, precise control, and reliable production data.
Specification
| Model | YHZM25 | YHZM35 | YHZM50 | YHZM75 |
| Production capacity (m3/h) | 20-25m³ | 30-35m³ | 40-50m³ | 60-75m³ |
| Concrete mixer | JZM500 | JZM750 | JZM1000 | JZM1500 |
| Aggregate feeding mode | Belt conveyor | Belt conveyor | Belt conveyor | Belt conveyor |
| Aggregate size(mm) | 80/60 | 80/60 | 80/60 | 80/60 |
| Discharging height(m) | 1.5 | 1.5 | 1.5 | 1.5 |
| Aggregate weighing accuracy (%) | ±2 | ±2 | ±2 | ±2 |
| Cement weighing accuracy (%) | ±1 | ±1 | ±1 | ±1 |
| Water weighing accuracy (%) | ±1 | ±1 | ±1 | ±1 |
| Additive weighing accuracy (%) | ±1 | ±1 | ±1 | ±1 |
| Control system | control panel | control panel | control panel | control panel |
| Total power (kw) | 42 | 46 | 67 | 67 |
| Total weight(t) | 12 | 13 | 14.5 | 14.5 |
