Product Overview
Built for the Demands of Modern Infrastructure
Engineered for high-volume commercial and infrastructure projects, the HZS180 delivers 180 m³/h of precisely mixed concrete with unmatched reliability, automation intelligence, and minimal operator overhead.
|
180
m³/h Output
|
3000
Liter Mixer Volume
|
±1%
Weighing Accuracy
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24/7
Continuous Operation
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The HZS180 is a stationary concrete batching plant engineered for large-scale construction operations requiring consistent output, precise mix ratios, and long-term structural durability. Designed for highway, bridge, dam, and high-rise projects, this plant combines industrial-grade twin-shaft mixing technology with a fully automated PLC control system.
With a rated output of 180 m³ per hour, the HZS180 is ideally suited for commercial concrete plants, ready-mix suppliers, and large construction contractors seeking an efficient, low-maintenance batching solution with long service life.
Technical Configuration
- Mixer: JS3000 Twin-Shaft
- Aggregate Bins: 4–6 compartments
- Cement Silos: 2–4 × 100T–200T
- Feeding System: Belt conveyor
- Control System: Fully automatic PLC
👉 Custom configurations available
Core Features
⚙ Twin-Shaft Mixer (JS3000)
The JS3000 twin-shaft mixer delivers exceptionally homogeneous concrete in 60 seconds per batch. Its counter-rotating shafts ensure zero dead zones and consistent quality across all mix designs.
🖥PLC Automation Control
Fully automated batching via an industrial PLC with touchscreen HMI. Store 100+ mix recipes, monitor real-time production data, and generate comprehensive batch reports.
⚖ Precision Weighing System
Electronic weighing for cement, water, aggregates, and admixtures achieves ±1% accuracy. Load cells with automatic correction ensure every batch meets exact design specifications.
🏗 Heavy-Duty Steel Structure
Hot-dip galvanized structural steel frame with fatigue-resistant welded joints. Engineered for 30+ years of service life under continuous heavy-duty operating conditions.
💨 Dust Collection System
Integrated pulse-jet bag filter collects cement dust at each feeding point, maintaining a clean site environment and complying with international environmental emission standards.
🔧Low Maintenance Design
Centralized lubrication system, wide service access doors, and wear-resistant liner plates reduce downtime. Mixing blades and liner plates can be replaced without dismantling the mixer.
Technical Specifications
Complete Parameter Reference
| Parameter | Value | Notes |
|---|---|---|
| Theoretical Output | 180 m³/h | Based on 60-second cycle, 50L water per m³ |
| Mixer Model | JS3000 | Twin horizontal shaft forced mixer |
| Mixer Volume | 3000 L | Feed / discharge: 4500L / 3000L |
| Mixing Motor Power | 2 × 37 kW | Total 74 kW, IE3 efficiency class |
| Aggregate Bin Capacity | 4 × 20 m³ | Adjustable partition sizes available |
| Max Aggregate Size | 80 mm | Pebble ≤80mm, crushed stone ≤60mm |
| Cement Silo Capacity | 2 × 100 t | Standard; custom sizes available |
| Total Installed Power | ~270 kW | Including conveyors, compressors, controls |
| Weighing Accuracy | ±1% | Aggregate ±2%, cement/water/admixture ±1% |
| Control System | Full PLC | Siemens / ABB PLC, 100+ recipe storage |
Why Choose HZS180 Concrete Batching Plant?
✔ High Output for Industrial Production
- Capacity: 180 m³/h
- Designed for 24/7 continuous operation
- Stable performance under heavy workload
Meet large-scale concrete demand
✔ Advanced Twin-Shaft Mixing System
- Equipped with JS3000 twin-shaft mixer
- Fast mixing cycle (~60s)
- Suitable for high-strength and mass concrete
Ensure uniform and high-quality output
✔ Fully Automatic PLC Control
- Siemens PLC + Touchscreen HMI
- Real-time monitoring & data recording
- Automatic batching & fault diagnostics
Reduce labor and improve efficiency
✔ High Precision Weighing
- Load-cell based system
- Cement & water accuracy: ±1%
- Aggregate accuracy: ±2%
Consistent mix quality, less material waste
Applications
HZS180 batching plant is widely used in:
01 Highway & Expressway
Continuous high-volume concrete supply for base layers, pavement, bridge decks, and tunnels on major road infrastructure projects.
02 Hydropower & Dams
Delivers mass concrete mixes required for dam foundations, spillways, and powerhouse structures with exceptional consistency.
03 High-Rise Buildings
Ready-mix supply for urban high-rise residential and commercial developments requiring fast, reliable pumped concrete.
04 Precast Plants
Consistent mix output for precast beam, slab, wall panel, and pipe production facilities requiring tight quality control.
HZS180 vs Other Models
HZS180 offers the best balance of capacity and investment
| Model | Capacity | Application |
|---|---|---|
| HZS120 | 120 m³/h | Medium commercial |
| HZS180 | 180 m³/h | Large commercial & infrastructure |
| HZS240 | 240 m³/h | Mega projects |
Full Project Support
We provide complete solutions:
- Free project consultation
- Plant layout design
- Installation & commissioning
- Operator training
- Spare parts supply
- 24/7 technical support
Price Reference
👉 Typical range: $120,000 – $220,000
Depends on:
- Configuration
- Number of silos
- Automation level
- Shipping destination
📞 Get Your Factory Price Today
Tell us your requirements and get a customized solution:
- Required capacity (m³/h)
- Project location
- Budget range
We will recommend the best model for your business
