Product Introduction
The theoretical production rate of HZS180 concrete mixing plant is 180m ³/h, the mixer model is JS3000 forced concrete mixer, the batching machine is PLD4800, the number of compartments is 4, the batching capacity is 180m ³, the discharge height is 4 meters, and it can be transported to higher heights with the help of a screw conveying pump. The HZS180 station consists of two rows of cement silos and a series of screw conveyors, which are controlled by a microcomputer control room to operate the entire concrete mixing plant. It can simultaneously transport mixed materials to two concrete transport vehicles. Electronic weighing, microcomputer control, digital display and other control technologies that also adopt newer design ideas are used. Electronic weighing has buffering devices and automatic compensation functions, with high measurement accuracy. The sand and gravel feeding system adopts a wide herringbone belt for feeding, and a pedestrian security inspection corridor can be set up according to demand. The roof is equipped with a large capacity sand and gravel storage bin. The entire concrete production, from metering to mixing and discharging, is in a fully enclosed environment, which has outstanding performance in green environmental protection.
| Why HZS180 Concrete Batching Plant: |
| 1. High efficient. The HZS180 cocncrete batch plant can mix within 45 seconds and can produce around 50,000 cube concrete; 2. Easy operation.HZS180 concrete plant is equipped with automatic control system, thus the whole plant can be operated through a computer; 3. High quality. To guarantee the quality of products, HZS180 concrete batch plant uses Schneider brand electric components, ,and mixer drums adopts 6-8mm Q345 high strength steel; 4. Easy maintenance. We have oversea agents in many countries, including Thailand, Uzbekistan, Kazakhstan, and so on. Thus, if there is any problem, you can contact us immediately, and the plant will be maintained quickly in low cost. |
Working principle
The aggregate is discharged into the aggregate measuring hopper through the discharge door of the aggregate bin at the batching station for measurement. After measurement, it is unloaded onto a far rotating flat belt, which is sent to the inclined belt conveyor. The inclined belt conveyor then transports the aggregate to the waiting hopper at the top of the mixer for instructions. At the same time, cement and fly ash are transported to their respective measuring hoppers by screw conveyors for measurement. Water and admixtures are pumped to their respective measuring hoppers by water pumps and admixture pumps for measurement. After the various materials are measured, the control system sends instructions to start sequentially feeding them into the mixer for mixing. After mixing is completed, the discharge door of the mixer is opened to unload the concrete into the mixing and transportation through the discharge hopper, and then enter the next working cycle.
System
| Main parts of HZS180: |
| The whole plant has 5 parts, include aggregate batcher, aggregate feeding system, mixer, weighing system and the control system. |
A.Aggregate batcher:
HZS180 concrette plant has 4 units 25m3 bins and 4 units aggregate weighing hoppers.The aggregate is sparate weighing.
Features of aggregate batcher:
1.4 units 25m3 bins
2.Sparate weighing
3.Match 4 vibrators
4.Include flat belt conveyor, belt width 1000mm
B.Aggregate feeding system
☛Aggregate use belt conveyor to feed the aggregate to the mixer.
Features of Conveyor System:
1.Belt width:1000mm
2.Power:55KW
3.Flat belt type with rain proof cover
4.With aggreagte storage hopper
C.Mixer
The mixing system is the main part for the whole plant. And this plant is equipped with JS3000, which is more suitable for mixing dry and hard concrete.Planetary type mixer as an optional choice.
☛Features of JS3000 Concrete Mixer:
1.The concrete mixer is equipped with twin shaft mixer, having longer service life;
2.We also own patented mixer shaft sealing technology researched by our R&D teams;
3.We also provide planetary mixer and single shaft mixer to meet different clients’ demands;
4.Mixer drums adopts 6-8mm Q345 high strength steel, which is wear-resisting and can produce around 50,000 cube concrete.
D.Weighing system
Weighing system include cement weighing hopper, water weighing hopper and additive weighing hopper.
☛Features of weighing system:
1.Accurate weighing. The HZS180 concrete mixing plant adopts the method of accumulative measurement and automatic system, thus it performs accurate when weighing.
E.Control system
Full automatic computer control.There are 2 models.Manual and Auto.
1.Accurate. The whole operation is controlled by automatic system, thus it performances more accuracy;
2.Easy operation. Equipped with automatic control, batching and weighing system, HZS120 concrete plant is easy to operate.
Whole station section | Model | HZS180 |
| Theoretical productivity (m ³/h) | 180 | |
| Standard discharge height (m) | 4 | |
| Work cycle time (S) | 60 | |
| Dimensions (mm) (length, width, height) | 51093×19100×21600 | |
| Total installed capacity (kw) | 260 | |
| Blender section | Model | JS3000 |
| Ingredient machine section | Model | PLD4800 |
Pneumatic system | Air compressor model | 1.8-7 |
| Rated displacement (m ³/min) | 1.67 | |
| Rated exhaust pressure (MPa) | 0.8 | |
| Motor power (kw) | 18.5 | |
Weighing system | Sand and gravel measurement accuracy range (kg) accuracy | ±2% |
| Cement measurement accuracy range (kg) accuracy | ±1% | |
| Water measurement accuracy range (kg) degree | ±1% | |
| Additive measurement accuracy range (kg) degree | ±2% |
Project portfolio
More than 20 years of focus on concrete mixing plants, the common choice of over 500000 customers worldwide
FAQ
| Q:Payment terms, MOQ, warranty, Trade Terms |
| A:Payment terms: 40% advance payment by T/T, 60% pay by T/T before shipment or L/C at sight. Minimum order quantity: 1 set, FOB, CIF, CNF and DAF. |
| Q:What certifications do you have? |
| A:EPC Construction Company Certification, ISO certification, SGS certification, and TÜV. |
| Q:What’s the shipping cost from China to Our country? |
| A:We can send to your port by sea or another term you need. Please kindly tell us your nearest port or address with the code. We have reliable shipping agents to ensure safe, convenient, and timely delivery. |
| Q:what’s the package? |
| A:All goods are packed by plastic and sponge, steel wire fixed in container and suitable for exporting. |
| Q:Do you offer Installation & debugging? |
| A:Yes, we offer the turnkey project, we will dispatch engineers to your location for the installation. |
Delivery time: about 10-30 working days after receipt of formal order and 40% deposit.
Warranty: 12 months following delivery.
We offer online service 24 hours all day long, including whatsapp, Email, etc. You can contact us at any time, if urgently, please call us.
Shanghe One Stop Solution:
| Shanghe After-sales Service: |
| Our services are available at 7*24 hour all year around. | We regularly visit our customers to inspect concrete batching plant; |
| Professional engineers will be sent to install and maintain concrete batching and mixing plant when necessary; | We provide free and professional training for operator and maintenance workers, and free technical consultation services are also provided by us; |
| Oversea warehouses are established in Philippines, Uzbekistan, Pakistan, Indonesia, Malaysia and so on. Thus, if there is any problem, you can contact us immediately, and the plant will be maintained quickly in low cost. |
