Shanghe Concrete Mixer Pump
A concrete mixer pump is a highly integrated piece of engineering machinery. It has its own mixing system that directly mixes raw materials such as sand, gravel, cement, and water into homogeneous concrete within the equipment, and then continuously delivers the concrete to the designated pouring point via a high-pressure pumping system.
Core Value: It achieves seamless integration of “on-site mixing and on-site pumping,” making it particularly suitable for working conditions with limited space, inconvenient transportation, or stringent requirements for construction efficiency.
Structure
- Power System
The diesel-powered models use Yuchai, Weichai-Deutz, or Cummins diesel engines; the electric-powered models use motors from well-known domestic and international brands such as Wannan, Mengniu, and Siemens Nordde.
2. Hydraulic System
The main oil pump is from Kawasaki, and the valves are from Italian companies such as Wald or OM.
3. Lubrication System
This equipment is equipped with a high-pressure automatic centralized lubrication system, which can continuously provide stable lubrication. Its core feature is the use of a progressive distributor, which can precisely and systematically supply oil to each lubrication point. Users can customize the lubrication time, and the entire system ensures accurate oil injection while also achieving efficient utilization and conservation.
4. Control System
The equipment employs an Omron PLC-based control system and is equipped with wireless remote control for flexible operation. Key electrical components are selected from high-end brands such as Schneider Electric, Omron, or Siemens, ensuring the superior reliability of the entire electrical control system from a hardware perspective.
5. Cooling system
To ensure continuous and stable operation of the equipment and achieve energy conservation and consumption reduction, this system adopts a high-efficiency cooling design. Its core lies in the inclusion of an air-cooled plate-fin radiator, which ensures that the operating temperature of the diesel concrete pump system is always maintained within the maximum permissible limit.
Concrete Mixer Pump Advantages
- Unmatched Efficiency & Cost-Effectiveness
- Two-in-One Operation: A single machine performs the work of both a batching plant and a concrete pump. Eliminate the need for multiple machines and crews, dramatically reducing your equipment rental and labor costs.
- High Output Performance: Our advanced hydraulic system ensures a smooth, continuous flow with a pumping capacity of up to 40 m³/h, allowing you to complete projects 50% faster.
- Significant Fuel Savings: One engine powers both mixing and pumping, leading to far lower total fuel consumption compared to running separate machines.
2. Superior Mobility for Challenging Sites
- Compact Design: Its small footprint is perfect for confined spaces like narrow village roads, dense urban renovations, and indoor industrial floors.
- Excellent Terrain Adaptability: Available with robust rubber-tired or crawler tracks to easily navigate rough, uneven, and difficult-to-access terrain.
- Impressive Reach: Capable of pumping concrete up to 600 meters horizontally and 150 meters vertically, covering the requirements for most low to mid-rise construction projects.
3. Intelligent Control & Easy Maintenance
- User-Friendly PLC System: The centralized control panel and optional wireless remote control allow for simple, one-person operation, reducing dependency on highly specialized operators.
- Self-Diagnostic Functions: The intelligent system monitors operations and provides early warnings for common issues, minimizing troubleshooting time and unexpected downtime.
- Simplified Servicing: Key components feature a modular design for easy access, inspection, and replacement, ensuring low maintenance costs and maximum uptime.
4. Reliable Performance & Consistent Quality
- Homogeneous Mixing: The powerful forced mixing system produces perfectly consistent and workable concrete, guaranteeing the structural integrity of your build.
- Wide Material Compatibility: Effectively handles standard ready-mix concrete, lightweight aggregates, and more, accommodating a maximum aggregate size of 50 mm.
- Anti-Blocking Technology: Optimized pipeline design and high-manganese steel wear parts significantly reduce the risk of blockages, ensuring stable and continuous pumping.
Specification
| Item | Unit | Parameter |
|---|---|---|
| Max. theoretical concrete output | m³/h | 40 |
| Mixer rated feeding capacity | m³ | 0.56 |
| Mixer rated discharging capacity | m³ | 0.45 |
| Max. concrete pumping pressure | MPa | 10 |
| Distribution valve type | – | S Valve |
| Concrete cylinder diameter × stroke | mm | Φ180 × 1000 |
| Hopper capacity | L | 400 |
| Outlet diameter | mm | Φ150 |
| Power System | ||
| Diesel engine model | – | Yunnei |
| Rated power | kW | 76 |
| Rated speed | r/min | 2200 |
| Hydraulic System | ||
| Winding motor power | kW | Hydraulic Motor |
| Stirring motor power | kW | – |
| Water pump motor power | kW | – |
| Circuit type | – | Open circuit |
| Pumping system pressure | MPa | 32 |
| Mixing system pressure | MPa | 16 |
| Oil tank capacity | L | 350 |
| Other Parameters | ||
| Max. transportation distance vertical/horizontal | m | 150 / 600 |
| Max. aggregate diameter | mm | Gravel: Φ50 |
| Inside diameter of delivering pipe | mm | Φ125 |
| Dimensions (L × W × H) | mm | 6000 × 2300 × 3150 |
| Total weight | kg | 6000 |
